Hongde 30-500tpd Palm Oil Press, Extraction and Refinery Plant
Oil tank in palm oil mill. Store the crude palm oil and ready to load the oil to other places. 7.Depericarping Station. The pressed palm fiber cake gets into the cake breaker then get into the winnowing system to separate the fiber and nut. 8.Kernel Recovery System. Palm kernel recovery machine. Then nut will be crushed to get shell and kernel.
Top technology CPO and CPKO palm oil production line <Process capacity : 1-100 ton/hour>
Craft flow of palm oil production line
1.palm fruit/bunch → sterilization → threshing → digesting → clarification → purification →dring → CPO→ refining → decolorizing → deodorizing →RBD palm oil → crystallization → fractionation → RBD olein & RBD stearin
2.palm kernel →depericarper → crushing → pressing → CPKO → refining → RBDPK oil , RBDPK olein & RBDPK stearin
Video link for your reference:
Crude palm oil extraction
Loading ramp:palm fruit unloading, cleaning, storage platforms, all hydraulic segmented discharge.
Threshing: through strong vibrations, the fruit separated from fruit bunches .
Digesting:Stirring the fruit, and digesting again
Pressing: Separating the pulp and nucleolus obtained CPO and nucleolus, the press machine adopts the double screw helix hydraulic continuous discharge, greatly improving production efficiency.
Sterilization:Using high temperature to make the fruit bunches soft and sterilization (145 ºC ,90-120 minutes), easy to separate fruit bunches fruit, soft fruit, increasing the humidity of the fruit, it is easy to take the oil but also to make verification easier separation of the core-shell, preventing enzymatic decomposition, to avoid elevated levels of free fatty acids.
Clarification: The oil and the sludge taken out separately (by 90% pure oil) is taken out of the oil containing 45% -55% of the water, sludge and other things.
Purification: oil purification process – improving pure
Depericarper(splitter): Through floating dry processing the fruit core and fibers separated. Fiber and other lighter stuff was blown appearance
Crushing (Crusher): stone cracked open grain separation kernel and shell. In hydrocyclone, the use of kernel and core-shell particle proportion to their separation.
Drying: Continuous vaccum dryer with the oil out of the water, the water can be reduced to 0.1%.
Power house: the use of diesel powered generators and turbine generators, more environmentally friendly energy production and electricity consumption to power.
Steam boilers: has a strong output, high thermal efficiency, stable and reliable operation, overload capacity, fuel, wide applicability, environmental protection and many other advantages.
Palm Oil Refining & Fractionation Process
Centrifuge: Adding acid and alkal under a certain temperature, after fully reaction, centrifuge rotating at high speed and separate the oil and soap, under normal condition, the palm oil without centrifuge, also need not add too much phosphate.
Filter: Clay and oil mix liquid through the machine, to separate clay and oil.
Vertical crystallizing tank: crystallization tank through a coil of chilled water temperature to the required temperature, so that the solid lipid to form stable crystal.
Horizontal crystallization pot: crystallization tank through a coil of chilled water temperature to the required temperature, so that the solid lipid to form stable crystal.
Diaphragm filter: separating the good crystalline oil solid fat and oil
Controlroom: this operation panel, operation management can control any equipment in the workshop.
Henan Hongde Intelligent Equipment group:Hongde Machinery-oils and fats project: Hongde oils and fats project start from civil planning,process design,equipment manufacture,installation and commissioning to personnel training,after-sales service,the turkey project.Customize designing according to different oil material and customer request.Making the processing technology achieve the best condition for different oil material,equipment and technology difference.Hongde machinery oils and fats project adopts advanced automatic control and PLC system,realize the whole oil processing system running more smoothky,and production cost lower.
Hongde Main Project Scope: 30-5000t/d oilseed pretreatment project //////30-5000t/d solvent extraction project////// 10-1000t/d oil refining project////// 10-1000t/d oil fractionation project ///////Oil trans-esterification project Protein and phospholipid project////// Natural pigment extraction project ///////Grain processing project ///////Typical projects 10-1000t/d rice bran pretreatment& expansion and rice bran oil extraction project/////// 10-600t/d grade 1 rice bran oil refining project///// 150-1000t/d cottonseed dephenolization protein project ///////10-1000t/d palm oil project //////10-2000t/d corn processing project //////10-500t/d non-acid catalysis biodiesel project/////// Oil deodorization and vacuum energy-saving technology //////Protein concentrate extraction technology////// Miscella refining technology ///////Extracting sugar from broken rice technology ///////Fully-continuous lignite wax extraction technology
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Our company is a leading manufacturer specialized in edible oil extraction machine,peanut oil extraction machine,soybean oil extraction machine,sunflower oil extraction machine,rapeseed oil extraction machine,rice bran oil extraction machine,sesame oil extraction machine,palm oil extraction machine and other oil seeds extraction machine.Our company service includes：technology design, installation and debugging, technical training, relocation of oil plant, technology reform and turnkey project.
Our edible oil extraction machine have gained many achievements and awards. And we have installed edible oil extraction machine in more than 20 countries over the world. Such as Malaysia, Indonesia, Nigeria, Liberia, Thailand, Congo, Zambia and Uzbekistan and so on.